In any modern manufacturing company, there’s an inviting need to be effective. This involves controlling your process, having full transparency to your operation and maximizing your affair. To stay ahead of your challengers, you need to introduce new technologies and styles that further maximize your effectiveness. This is where track and trace systems come by. In this composition, we will discuss the benefits of track and trace technology in manufacturing. We will educate you how it works, give exemplifications and show you how different industries use a track and trace system.
Also read: Advantages of Track and Trace in the Logistics Industry
What’s Track and Trace Technology?
The benefits of track and trace technology allows businesses to follow the life cycle of individual products or factors throughout the supply chain. This track and trace technology uses identifiers for example, as barcodes or RFID markers, in tandem with data collection and operation software, to capture, store and dissect the movement and status of particulars.
What’s being tracked? It could be anything that your company makes and sells. Ranging from simple spatulas to complicated semiconductor parts. Track and trace systems are essential tools that help manufacturers identify backups, control inventory, stick to regulations and potentially avoid expensive recalls. Giving a clear visibility of goods from product to the end client is an integral part of a robust supply chain operation system.
How Does a Track and Trace System Work?
A track and trace system operates through a combination of technologies that identify, capture and store information at every stage of the manufacturing process.
- Identification– Each product or element is assigned a unique identifier, generally a barcode or RFID label.
- Data capture – Scanners or readers are used to capture the identifier information at different stages in the manufacturing process.
- Data storehouse and operation – The captured data is also stored in a centralized database or cloud-grounded system. This data includes details about the product’s origin, movement through the product line and ultimate destination.
- Analysis and reporting – Manufacturers can use software tools to dissect the data and induce perceptivity about product movement, supply operation, quality control and other crucial criteria. The system can warn you and your team to insure timely corrective conduct.
Benefits of Track and Trace
The benefits of track and trace technology are common place in ultramodern manufacturing installations. We suggested at a many reasons why, but following are some of the big benefits of track and trace systems.
Bettered Effectiveness
Track and trace systems allow manufacturers to automate their supply operation, leading to more accurate stock control and reduced human error. This robotization also accelerates the processing time, enhancing the overall effectiveness of the manufacturing process.
Regulatory Compliance
Certain sectors, for example, as pharmaceuticals and food and beverage, are subject to strict regulatory conditions. Track and trace technology can help manufacturers stick to these regulations by furnishing a clear record of product lineage (paper trail) and making sure of the product authenticity. This is especially helpful during checkups.
Enhanced Client Satisfaction
By furnishing transparency in the product trip, track and trace systems can increase client trust. In case of a product recall, the system enables quick action, thereby reducing implicit damage to the company’s character.
Predictive Maintenance
Predictive analytics in manufacturing offer real-time visibility into outfit performance, allowing a track and trace system to prognosticate implicit outfit failures. This leads to timely conservation, precluding expensive unplanned time-out and keeping product lines running easily.
How to Apply a Track and Trace System
Perpetration of a track and trace system involves several ways. Following are the steps:
Outline your Objectives
Identify the specific problem you’re looking to break, whether it’s perfecting supply chain track and trace transparency, sticking to regulatory compliance or perfecting maintenance effectiveness.
Choose the Right Technology
From barcodes to RFID markers, choose the identifier technology that best fits your requirements and assiduity norms. You will need to understand how each technology works in confluence with your products.
Select a Robust Software Platform
A system that can handle high volumes of data and give real- time perceptivity will be pivotal.
Partner with Experts
This journey is complex and having the right partner, with a proven track record in maintenance solutions — can help smooth the process.
Best Practices in Track and Trace Systems
Enforcing a track and trace system in a manufacturing setting requires strategic planning, careful execution and constant enhancement. Following are best stylish practices for manufacturers considering such a system.
Start with a Clear Vision and Goal
Before enforcing a track and trace system, it’s important to define what you hope to achieve. This may involve perfecting process effectiveness. Thus, ensuring compliance with assiduity regulations, enhancing client satisfaction or all of the below.
Therefore, clear objectives will guide your selection of the right technology and partner for implementation.
Prioritize Data Quality
Subsequently, track and trace systems calculate on accurate, high- quality data. Moreover, regular checkups and data confirmation processes are essential to insure the trustability of the system.
Choose Scalable Technology
Your track and trace system should be suitable to grow with your business. Also, choosing scalable technology will insure the system can handle an adding number of product SKUs. And advanced volumes of data over time.
Develop a Contingency Plan
No system is infallible. However, it is essential to have a contingency plan in place to address implicit failures or system breakdowns. Furthermore, this might include manual backup systems or indispensable functional procedures.
Constant Enhancement
The track and trace system is not a “set it and forget it” TECHNOLOGY. Therefore, regular reviews and advancements are crucial to making sure of the system continues. In order to deliver maximum value.
Also read: The Importance of Traceability in Manufacturing
Summing Up
Understanding track and trace systems is the first step to integrating them into your manufacturing processes. Doing so can yield significant benefits. Ranging from perfecting effectiveness, ensuring regulatory compliance, enhancing client satisfaction, enabling predictive maintenance and adding value across your supply chain. At Aeologic Technologies, we offer best industry experts consultations and processes across industrial maintenance, parts and technology. In order to increase your factory’s productivity and supply chain effectiveness.
